The Grand Tour of Time · Age IX · The Modern Second

Stop 107 of 109 · Etched in Silicon

2001 · Le Locle, Switzerland

The Watch Part Cut Like a Computer Chip

In 2001, a watchmaker etched an escapement wheel from silicon using the same processes that build microchips, a part that needs no oil at all.

Fact rating: Established

The painted cover of Etched in Silicon, chapter 107 of WORN's Grand Tour of Time.
Painted for WORN's Grand Tour: the cover of chapter 107, Etched in Silicon.

In 2001, the Ulysse Nardin Freak became the first watch with silicon parts inside its movement: the escape wheels of its Dual Direct escapement, the mechanism that releases a watch's stored power in tiny, regular clicks, were cut from silicon rather than steel.

The process was borrowed directly from the semiconductor industry: light through a mask marks a pattern onto a silicon wafer, and deep reactive-ion etching, the same "Bosch process" used to make microchips, alternates a plasma etch with a thin protective coating, cutting straight down through the wafer in hundreds of tiny steps. A single wafer can yield hundreds of finished parts at once.

Silicon has real advantages here: it's about a third the weight of steel, entirely non-magnetic, and hard enough that its moving surfaces need no lubricating oil at all, unlike a traditional steel escapement, which depends on oil that eventually thickens and ages.

Other makers followed quickly. Patek Philippe introduced its own monocrystalline silicon escape wheel in 2005, and silicon parts, immune to both magnets and ageing oil, are now common in mechanical watches from a number of makers.

Chapter 107 · Etched in Silicon

Tick, the guide, asks: Some watch parts are now etched from silicon, like computer chips. Why don’t they need oil?

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Sources

  • SJX Watches, "The Ulysse Nardin Freak – the saga of a scientific timepiece"
  • Europa Star, "The silicon revolution"
  • Wikipedia, "Deep reactive-ion etching"